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Barcode Basics: What to Know About Barcodes and UPCs for Product Labels

A barcode and a UPC may not be the most attractive part of your product label, but they play an important role for your business. A good barcode with an appropriate UPC will make it easy for you or a separate vendor to scan your labels and sell your goods. This makes it very important to make sure your barcodes are set for success. Here’s what you should know to make sure your barcodes and UPCs are ready to head out into the market.

What Goes into a Barcode and UPC?

A barcode and a UPC are two different elements that work together to identify a product. The UPC, which stands for universal product code, is a 12-digit number assigned to merchandise, while the barcode is the machine-readable version of that number. Different parts of that 12-digit code play different roles.

First six digits – the manufacturer identification number
Next five digits – the item number
Last digit – the check digit

A product label barcode with an example UPC.

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Manufacturers can apply for UPCs from the Uniform Code Council. After approval, a manufacturer can pay an annual fee to become a part of the UPC system and get its unique manufacturer identification number that will be used for all its barcodes. The item number is specific to each product. The manufacturer is responsible for issuing those numbers and avoiding any duplication of numbers for different SKUs. Finally, the digit check is a single number to confirm the integrity of your barcode number. You can determine the exact number for a product with GS1’s check digit calculator.

Other Types of Barcodes

While EAN/UPC barcodes are the most common and widely-used barcodes, GS1 uses several other types of barcodes for different business requirements:

GS1 Databar: The GS1 DataBar is a family of barcodes designed to provide a compact yet comprehensive solution for encoding data in smaller items that cannot accommodate traditional barcodes. They’re capable of carrying extensive information including product identification, batch numbers, and expiration dates, making them ideal for fresh foods and healthcare products where space is limited but detailed data is essential.
GS1-128 and ITF-14: The GS1-128 barcode is a high-capacity symbol that allows the inclusion of various data elements by utilizing application identifiers, making them ideal for complex supply chain needs. On the other hand, the ITF-14 barcode is designed specifically to encode a Global Trade Item Number (GTIN) on corrugated materials, making it important in tracking trade items in bulk through distribution channels.
Two-dimensional (2D) barcodes: Think of two-dimensional (2D) barcodes as the evolved form of the typical one-dimensional barcodes you see on product packaging. You’re likely familiar with the most common 2D barcode, the QR Code. These compact squares are cleverly designed to hold a wealth of information by encoding data both horizontally and vertically. They offer a great way to store more in less space.

Different types of product barcodes

Should You Use QR Codes for Product Labeling?

While a QR code might not fit the design (or even size) of every label, a study published in Sustainability evaluated the use of QR codes (in this case on food labels) and published some interesting findings:

Nearly 39% of respondents wanted to see QR Codes used more broadly in the future
67% of the respondents agreed that these codes make life easier

The study found that, “QR Codes included in product packaging, on labels, and in commercial spaces (shelves, showcases, posters, etc.), are considered particularly effective in providing timely product and brand information given their capacity to reach consumers when and where they are ready to purchase with relevant, targeted, and interactive information.”

How to Make Sure Your Label’s Barcode and UPC Work

Barcodes are graded on a scale from A to F. As you may expect, the higher your grade, the better your barcode and UPC will be for business. Here are some key considerations to help improve your barcode and UPC for your product labels.

Respect the quiet zone

Every barcode has what’s called a “quiet zone.” This space is the area around the barcode that should be clear of any texts, graphics, or other printed elements. If you don’t leave a barcode a proper quiet zone, a scanner can accidentally read some other element in the surrounding artwork and cause an error.

To prevent any issues, it’s important to give each barcode the proper amount of space. In general, the quiet zone should be the larger of the following two measurements.

10 times the width of the most narrow bar in the barcode
An eighth of an inch

An example barcode with the approapriate amount of quiet space.

Use the right colors for your barcode

While utilizing various colors can help lead to an eye-catching label, barcodes should follow a very simple color scheme.

Bars: Use a single color, ideally black or a dark color, and avoid warm colors like red or brown (they won’t work well with red laser scanners)
Background: Typically the background of the barcode is not printed, meaning the background takes on the color of the label or packaging; if necessary to print the background, use a light color like white for the background and quiet zone

Barcode colors for products

Pay attention to barcode size

Just like labels come in custom sizes, so do barcodes. It’s important to make sure that your barcode isn’t too big or too small for both your label and scanners. In general, bigger barcodes and UPCs are easier to scan, but your options may depend on your design and total label space.

A typical barcode measures 1.469 inches wide by 1.02 inches high, but you can adjust the size as necessary as long as you stay between the following minimum and maximum recommended barcode sizes.

Minimum – 1.175” wide by .816” high
Maximum – 2.938” wide by 2.04” high

A visualization of the minimum and maximum barcode sizes.

When considering sizing, create your barcode to fit your label size. Be sure to avoid adjusting it by making it bigger or smaller—this could cause issues for its scanning ability. If you need a different size, start fresh and design the barcode in that new dimension.

Ensure proper barcode placement

It’s important to consider where you place a barcode on your label. For products getting scanned at checkout, aim to place the barcode in the lower right corner of the backside. Be sure to keep it away from edges and make sure there’s enough white space around it—this helps the barcode scan easily.

We know that packaging and containers come in a wide variety of shapes, but make sure that the printing surface for the barcode is relatively flat—any bumps or irregularities could cause issues with how well scanners can read your barcode.

GS1 has published Guidelines for Bar Code Symbol Placement for reference.

Send your barcodes to the printer in the right format

Once you have your label design with an appropriate barcode, it’s time to send It along to a printing company. However, there are specific rules as to how you should send that information. In addition to sending the appropriate art files for your label, you’ll also need to deliver the barcode(s) in one of the following forms.

An image file of the barcode you’ve received from the provider
An Excel document with a list of UPC numbers
A PDF or EPS of the barcodes

A label printing expert testing a barcode label.

It’s important to work with a label printer with premium printing capabilities—if a barcode fails to scan, it could lead to lost sales and frustration on the part of both customers and vendors. Even worse, it could lead to charge-backs from retailers if they can’t scan your products.

A label expert will know how to choose the right materials and printing techniques to avoid smudges, defects, abrasions, and low-resolution printing.

Thinking of using printable label sheets on an inkjet printer or laser printer at home? Be careful—home printers may not be able to provide the resolution needed for barcode labels. Plus, paper labels compatible with home printers typically aren’t suitable for most product environments (i.e. durable label materials, tear-resistant, water-resistant labels, etc.).

How to Get a Barcode

We’ve talked about different types of barcodes as well as design considerations, but you may be wondering how you actually obtain a barcode in the first place? The best place to start is the GS1 website.

In the U.S., you can either start with an individual GTIN or register multiple barcodes at a time. Luckily, GS1 provides a helpful barcode estimator to identify exactly how many (and what kind of) barcodes you’ll need.

The process of obtaining a barcode is pretty simple:

Choose either a GS1 US GTIN or GS1 Company Prefix

Input your contact information
Pay (price will vary depending on quantity and type of barcode)

Make Sure Your Labels are Perfect for Your Products

Preparing a barcode and UPC for a product label is one of many important parts in the labeling process. Once you take all the steps to make sure your design is ready for production, it’s time to find a good printing company to give you the quality labels you deserve.

At Blue Label, we take all the steps necessary to not only print stunning labels, but also to check and make sure that everything is right before we print your full order. To help ensure that your barcodes are ready for the market, we’ll print out example labels and test them with scanners to make sure they work. After review, we’ll grade your barcodes and double check that your UPC matches the bars. If we notice any problems, we’ll notify you so that you can amend the issue before we print your run.

Ready to invest in quality product labels for your business? We’re happy to help. Contact us today to talk to us about your next labeling project.

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Common Labeling Mistakes to Avoid: Application Issues

Before your labels can wow anyone, you need to apply them to your products. However, improper application can make your labels stick out for all the wrong reasons.

Application issues come in many forms and lead to a range of problems. Misapplication could lead to tearing, wrinkling, flagging, or peeling. Other factors can wreak havoc with the actual application process itself. No matter the problem, you can take measures to prevent each problem ahead of time. Here are some notable reasons why you’d encounter label application issues.

Your Label isn’t Right for Your Container Surface

What you apply your labels to can play as much of a role in label issues than the application process itself. Each surface has its own challenges, which can call for a different adhesive or label material. For example, a glass wine bottle has a different surface energy and adhesive needs than a polyethylene pouch for candy. This means that you need to identify potential surface issues to ensure that your labels stay on your products during – and long after – the application process.

Custom product labels printed out for rolls.

The Applicating Environment Poses Problems

Even if you have the right label material and adhesive for your container, they may not be a good fit for your applicating environment. There are a variety of factors that impact label application. Certain adhesives won’t work nearly as well at different temperatures, which can be a major issue if application is performed in a hot or cold environment. As a result, you’ll want to take these conditions into consideration when selecting the right label adhesive.

There’s also potential for contaminants like dirt, dust, and moisture to prevent proper adhesion. The product itself can even pose a problem for the application environment. Spilled oil or soap won’t make it any easier for an adhesive to take hold. No matter the potential problem, it’s important to try and keep your containers and environment as clean as possible for application.

The Unwind Direction is Wrong

Even if you have the right label adhesive and your applicating environment is clean, you can still have major issues if your rolls aren’t oriented correctly. Since your labels are printed on rolls, it’s crucial that you consider both how those labels are printed on the substrate and how they’ll be applied to your container. If you don’t, you’ll likely end up with an incorrect unwind direction that results in improper label placement.

Simply put, the unwind direction is the orientation of your labels as they come off a roll. Depending on your container or application equipment, you will need a specific unwind direction. For example, one machine may dispense labels on the left side first or require your design to be turned 90 degrees for proper placement. It’s key that you take the application process into account and visualize how your labels are applied to your product. That way you can communicate the correct unwind direction to your printer so that you avoid issues before they happen.

Spirit bottle labels printed with the right unwind direction.

Your Label Rolls Aren’t Right for Your Equipment

Unsurprisingly, your applicating equipment could be the source of application issues. Certain machines only handle certain roll sizes. That means equipment designed to use 8-inch rolls won’t accommodate larger sizes. As a result, improper roll sizes can cause your application process to come to a complete stop.

Incorrect roll sizes are fixable, but it still requires your printer to resize and rewind them. In turn that costs you more time and money for an entirely preventable problem. Whether you use your own equipment or work with a co-packer, make sure you know what size rolls your equipment can handle. This size issue is typically referred to as “maximum outer diameter” or “max OD,” That way you can communicate these sizes to your printer and be proactive in preventing issues.

Work with the Right Label Printing Company

No matter the application issue you want to avoid, a good printer can help you find potential solutions to your label problems. That’s why Blue Label develops a collaborative relationship to work with our customers so that we understand their needs and identify ways to avoid issues ahead of time.

Ready to talk about your next custom product label project? Contact Blue Label today to get in touch with one of our experts.

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The Shelf Life of Labels: 6 Factors That Impact How Long Your Labels Last

Nothing lasts forever, and that includes your product labels. Even the most attractive packaging can lose its luster over time, whether it’s because of a preventable accident or an unavoidable change. Damaged or outdated labels won’t help your business, so it’s important to know the factors that can impact the lifespan of your labels so that you make sure you get the most out of your investment.

Sunlight

You may enjoy a sunny day, but long-term exposure to the sun is a problem for your labels. Ultraviolet rays break down the chemical bonds found in inks over time, which essentially has a bleaching effect. As a result, exposure to sunlight causes your label designs to fade.

While you can’t completely protect you labels from sunlight, you can delay its effects. Label laminates and UV coatings add a layer of protection that lessens the effect of sunlight, like how sunscreen shields skin. While fading will still occur over time, these solutions notably slow down the process so your labels stay vibrant for as long as possible.

Bottle labels protected from sunlight by a UV coating.

Water and Other Fluids

Paper labels don’t play well with water, which is a serious problem for any labels that are refrigerated, encounter water during the application process, or interact with any other slippery situations. Even paper stocks with higher wet strength will absorb water and other fluids over time. This can cause them to distort and even fall off eventually. For this reason, it’s strongly suggested to use film stocks and laminates for any labels that need some degree of water resistance.

Scuffs and Scratches

The quality of your product packaging says a lot about your goods. A big scratch or scuff on your labels won’t send the right message to potential customers. Instead of dealing with damage when it happens, there are ways to shield your labels from unwanted friction that can occurs during shipping and handling. Laminates and varnishes add a layer of protection so that your product labels can endure more wear and tear and customers pay attention to your branding instead of unsightly damage.

Adhesive Material

No company wants to get stuck with labels that don’t stick to its products. There are a variety of factors that can impact the long-term success of a label adhesive. Some adhesives are better suited for use with water, whether it’s for a product that’ll sit in a steamy bathroom or get submerged in a cooler full of ice. Sometimes the containers you use are better suited for a strong acrylic-based adhesive. No matter the environment, it’s important to work with a label expert who can identify which adhesive makes sense for your products.

Label Regulation Changes

Depending on your product, you’re not the only person who has a say in what goes on your label. Various government organizations have specific compliance standards for a wide range of products, covering everything from food and drink to beauty products and vape juice. These regulations can change over time, which means what were once completely compliant cannabis product labels could become obsolete after new legislation. As a result, it’s important to stay up to date on label compliance and to work with a label printing company that provides order flexibility.

Rebrands or Other Label Changes

Change isn’t always an unexpected development. At some point, you may decide that your business is due for a rebrand, or you may simply refresh your product label designs. In this case, you’ll need to transition from your old labels to new ones to show off your new logo, color scheme, or other design change you’ve made to the aesthetic of your packaging. Fortunately, you can plan for these changes and work with a printing company to have new, eye-catching labels ready when it’s time to update your labels.

Three variations of a product labels with different materials and varnishes.

Prepare for the Future with Long-Lasting, Durable Labels

Whether you need to guard your packaging or prepare for the unknown, it’s important to work with the right printing company to get the most out of your labels. Thanks to an investment in state-of the art digital label printing equipment and technology, Blue Label offers both protective label capabilities and order flexibility to help you prepare for long after your product labels go out to market.

If you need quality, cost-effective product labels that are made to last, we can help. Contact Blue Label today to talk to one of our experts about how we can help you get the most out of your durable labels.

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The Benefits of 7-Color Printing for Labels

It shouldn’t come as a surprise that color is crucial for packaging, but it may be even more important than you expect. The right use of colors is a signal to buyers about your brand’s personality. There’s also the fact that 90 percent of consumers make snap judgments about products solely based on their color. Your product labels communicate with buyers before people even read any of the words, so it’s imperative that they look great for that important first impression.

Unfortunately, your perfect color scheme may not make the impact you want without the right color printing process. Certain printers may not have the technology or range of inks to recreate your specific colors. Fortunately, 7-color process labels allow you to avoid many of these issues without having to pay extra for spot colors. Here’s how.

A digital printing machine making 7-color process labels.

7-Color Label Printing Gives You Access to More Colors

Digital printing uses four base colors, also known as CMYK – cyan, magenta, yellow, and black (key). These original four colors can only account for 55 percent of the Pantone Matching System (PMS) colors. That’s not a comforting number if you’re set on a specific hue, which is why the 7-color process adds violet and orange or green to the original four. These extra three ink colors allow printers to achieve up to 98 percent of the Pantone spectrum.

7-Color Label Printing Makes Your Colors Look More Vibrant

Another advantage of the 7-color process is that it gives you access to Extended Gamut color formulas. Essentially, this means that you have access to colors that are cleaner, brighter, and more saturated than what you may be able to achieve through the standard 4-color process. This is very important for if you want that extra-vibrant green, purple, or some other shade to really pop on your label without having to spend extra on spot colors.

7-Color Label Printing is Digital

Since the 7-color process is done digitally, it means that you can still take advantage of all the benefits of digital printing while improving your color options. Not only does 7-color printing allow you to achieve more vibrant labels, you can also get them quicker than you would with printing methods that require plates. That lack of plates means no setup and better turnaround times for label proof or finished products. Digital color printing also gives you additional flexibility for your orders, whether you only want to commit to a smaller run or want to combine multiple SKUs into a single order.

Multiple custom 7-color process labels on a table.

Make Your Labels Stand Out Through 7-Color Printing

You should never have to settle for bland colors that don’t fit your brand. Thanks to our investment in the 7-color process and state-of-the-art digital printing technology, Blue Label can work with you to make sure your labels look just right for your products. Contact us today to talk to one of our experts about you next label project.

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How to Protect Your Bottle Labels: Laminates vs. Varnishes

After making an investment in new bottle labels, the last thing you want is something to scratch them up or tarnish them. A damaged label is bad for your brand image, but there are ways that you can proactively protect your designs through label lamination and varnishes.

Do I Really Need a Protective Coating for My Bottle Labels?

There is no set rule that you must add a laminate or varnish to your custom bottle labels, but we strongly recommend that you do so. If you choose to go without any protective coating or lamination, you run the risk that something could scratch the ink or moisture could compromise your label, depending on the material of your label.

Without something to protect the ink, any form of friction could damage your design. For example, some distilleries decide against laminates or varnishes because it gives their paper bottle labels a rustic, unfinished look. When those bottles are shipped, they tend to rub up against the cardboard and other bottles. Those attractive labels won’t look nearly as good thanks to scuffs, scratches, and other preventable damage.

There are also other factors that can impact your label. Water and other liquids can wreak havoc on unprotected materials, which is especially problematic for certain bottles. Laminates and UV coatings can also protect ink from the sun and other outdoor elements.

A product label with a spot varnish.

What’s the Best Option to Protect My Bottle Label?

While laminates and varnishes both offer protective capabilities, they have some key differences that may make one a better option than the other for your packaging. In fact, there are ways that you can utilize both laminates and varnishes. The answer to which protective solution is right depends on a few factors.

How much label protection do you need?

Both options will help protect your label, but a laminate offers a greater level of protection than a varnish. A laminate is a separate film that adheres over top of your label, while a varnish is a clear resin that’s applied then cured. This means a laminate allows you to build additional layers of protection instead of reinforcing your existing material, which is good for bottles that may end up in a cooler or other potentially damaging environments.

Do you want to take advantage of decorative effects?

Of the two options, varnish offers you more decorative bang for your buck. There are various types of laminates, such as gloss, semigloss, and matte films, but varnish can help you enhance your design to a greater effect. A spot varnish can apply resin to a very specific part of your label, such as your logo or a specific element of your design to create contrast with the rest of the material. You can even apply a spot varnish on top of a laminate if you want to maximize protection and decoration.

Which label material will you use?

Your label material can play a part in your protection options. If you’re using a synthetic material like a BOPP or plastic-based material, we strongly recommend that you use a laminate. While paper naturally has a grit to it that allows ink to soak into the material, film facestocks are so smooth that the ink lays on top of the material. As a result, the extra layer provided by a laminate is very valuable.

Are there any cost advantages?

The price difference between laminates and varnishes in minimal unless you plan to invest in a large run of labels. In that case, laminates are a bit more cost effective.

Bottle labels being printed with a protective laminate.

Protect Your Custom Labels

Your label can make a good first impression, but an unwanted scuff isn’t going to do you any favors. At Blue Label, we work with you to make sure that your labels a perfect for your needs, both in terms of performance and aesthetic. Contact us today to talk to one of our experts about printing quality, eye-catching labels for your products.

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3 Key Considerations for Compelling, Cost-Effective Cannabis Labels

The medical and recreational cannabis industry is booming, which means more cannabis products are showing up in stores and online. Of course, this means that you have more competition, which makes quality, eye-catching labels a high priority.

There are plenty of legal considerations for cannabis labeling, but it’s also important to weigh different printing options as well. Certain printing or finishing capabilities can help you capture the right look and feel for your products, so make sure you consider the following factors when it’s time to order custom labels for your medical or recreational cannabis products.

Label Material and Finish Options

Depending on your printer, you probably have several potential materials you could use for your label products. Of course, it’s hard to know the exact pros and cons of each label material without some extensive printing experience. When it comes to figuring out which material is right for your label, you’ll want to weigh a few factors:

What type of aesthetic are you trying to achieve?
What are the performance needs of your product?
What’s in your budget?

There are many different types of materials that can each create a different vibe for your label. If you want to emphasize the medical nature of your cannabis product, you might opt for a very professional glossy film laminate. If you want to embrace the natural aspect of cannabis, a natural-looking kraft paper material might be best.

Of course, the aesthetic is just one area of concern. Adhesive options, environmental hazards, and other factors can all help a printing company narrow down which label material is best for your needs and budget. On top of that, a good printing company can help you enhance and protect your designs through means like hot foil stamping or label lamination. Each capability offers a special benefit, so it’s good to find a capable printing company that can guide you through the selection process.

A professional measuring out a label for cannabis products.

Sizing and Dimension Concerns

Containers for cannabis products come in all shapes and sizes. That means your cannabis labels must do so as well.

It’s important to consider exactly how the sizing and dimensions of your cannabis container plays into the design of your label. For example, a small cannabis oil bottle only offers a few inches of label space. This will greatly impact the way you choose to design your label since the legally-required information will require you to balance design and compliance.

Custom label shapes are another consideration for sizing. Sometimes the dimensions of your container will require some creativity, but even standard boxes, pouches, or other packaging options can benefit from a custom shape that adds some originality to your brand. A good label printing company can work with you to weigh your sizing options and provide the tools to help ensure what you order is right for the dimensions of your container.

Product Variety and Turnaround Times

Change is inevitable, especially when it comes to cannabis legislation. When a change in regulations forces you to update your product labels, you can’t settle for long turnarounds. In addition, the shifting nature of packaging compliance can also make it difficult to commit to large orders of individual product labels. Fortunately, digital printing technology can help protect you from future surprises.

Variable data printing allows you to customize aspects of your labels in a way that allows you to use one design version for multiple SKUs. Not only does this allow you to diversify label art and keep track of products with serialized barcodes, it also makes it easy to batch multiple product labels into a single printing project.

Even if you don’t opt for variable printing, digital printing offers other key advantages that shorten turnaround times. For example, digital printing doesn’t require the lengthy setup process associated with more traditional printing methods. Instead, a print-ready PDF file with your design is all it takes to get the job in motion, which means earlier access to press proofs and final prints without having to pay a premium for quicker turnarounds.

Cannabis labels being digitally printed.

Find the Right Digital Printing Company for Your Cannabis Labels

Whether you make edibles, oils, or any other type of cannabis product, your labels needs to make an impression. Blue Label Packaging Company has the experience and technology it takes to provide your business with eye-catching labels within three-to-five days once your design is approved. Contact us today about how we can make the perfect labels for your cannabis products.

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3 Augmented Reality Trends in Labeling

Good labels draw customers to your products. Thanks to technological advancements, augmented reality labels can now drive these same customers to interact with your products on a whole new level.

Augmented reality gives companies an exciting, new way to engage with customers. While we’ve seen augmented reality most commonly used to bring food and beverage labels to life, it may seem a bit intimidating for businesses unfamiliar with the technology. Here’s a quick breakdown of how augmented reality labels work and some popular ways that businesses are putting it to good use.

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6 Questions You Should Ask a Digital Label Printer

It takes a lot of hard work to put out a great product, so you shouldn’t damage your brand’s image with a subpar label. Great packaging plays a critical role in promoting your products, so it can be very advantageous for small businesses to invest in digital label printing.

However, you shouldn’t settle for just any digital label printing company. Some research and pointed questions can help you find the right label printing company for your business. To help your search, here are six key questions to ask a potential printing partner to gauge if they have the right blend of capabilities and customer service for your company.
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Advantages and Uses of Variable Printing for Labels

You don’t need to personally meet your customers to give them a personalized product experience. Thanks to digital printing technology, your product label can do that for you.

Variable data printing allows businesses to customize and personalize their labels through digital printing. Back in 2013, Coca-Cola started a personalized brand campaign in which it printed “nearly 800 million personalized bottle labels for the campaign, using more than 10,000 names, in more than 10 languages and five alphabets.” In 2016, Diet Coke launched the “It’s Mine” campaign, in which every single 12-ounce glass bottle label featured a different design.

While Coca-Cola had a lot of success with their campaigns, you don’t need to be a massive company to leverage the benefits of variable data printing. All it takes are a few ideas and a digital printing company with the technology to make it happen.

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What are Embossed Labels?

Who doesn’t want their labels to stand out on the shelf? The aesthetic appeal of a label plays a crucial part in whether people will purchase your product. Fortunately, embossing is one printing method that can make your labels stand out, both figuratively and literally.

Label embossing is a special technique that presses specific designs into your labels, thus making them actually “stand out” from the typical flat label surface. This capability is a popular feature for a variety of products, such as wine labels, health and beauty labels, and other options.
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